Electrical Safety Services for Industrial and Commercial Facilities

Professional electrical safety inspections and testing help prevent electrical failures, reduce fire risks, improve compliance, and protect your property, equipment, and occupants.

Electrical faults can lead to electric shock, fire, arc-flash exposure, equipment damage, production interruption, and regulatory non-compliance. Aura provides electrical safety services for industrial, commercial, and institutional facilities, helping organizations identify hazards and prioritize practical corrective actions.Our electrical engineers assess electrical installations, work practices, protection systems, earthing, panels, cables, documentation, and maintenance controls. Each engagement is tailored to the facility’s operating conditions, equipment, applicable requirements, and risk profile.

Need to evaluate the electrical risks at your facility?

 
Electrical Safety Services

Is Your Facility Electrically Safe and Compliant?

Identify electrical hazards, compliance gaps and system risks before they cause an accident, equipment failure or operational disruption. Speak with Aura’s electrical safety team to plan an assessment for your facility.

✓ Industrial safety assessment ✓ Risk-prioritized recommendations ✓ Practical corrective actions

Call +91 99994 02106 or email info@aurasafety.com

Aura Safety Electrical Safety Services in India

Aura supports organizations with coordinated electrical safety assessment and engineering services, including:

  • Electrical safety audits
  • Arc-flash studies and risk assessment
  • Electrical HAZOP studies
  • Short-circuit analysis
  • Relay and protection coordination
  • Infrared thermography of electrical equipment
  • Earthing and grounding assessment
  • Lightning risk assessment
  • Harmonic and power-quality analysis
  • Hazardous area classification
  • Electrical safety training and awareness, where applicable

The scope can be configured as a standalone audit or combined with specialist electrical studies where system conditions require deeper analysis.

What Is an Electrical Safety Audit?

An electrical safety audit is a structured examination of electrical installations, operating practices, maintenance systems, records, and protective measures. It combines document review, discussions, physical inspection, testing where included in the agreed scope, and risk evaluation.

The audit is intended to answer four important questions:

  1. What electrical hazards are present?
  2. Are existing safeguards adequate and properly maintained?
  3. Where are there gaps against applicable requirements and accepted engineering practices?
  4. Which corrective actions should be completed first?

The result should be more than a list of observations. A useful audit converts findings into risk-ranked actions that management, engineering, EHS, and maintenance teams can implement.

What is the scope of an electrical safety audit?

Depending on the facility and agreed scope, Aura may assess the following:

Electrical panels and switchgear

  • Physical condition and accessibility
  • Enclosures, barriers, interlocks, and warning labels
  • Cable terminations and signs of overheating
  • Breaker or fuse suitability
  • Panel identification and circuit schedules
  • Working clearances and housekeeping
  • Evidence of unauthorized modifications

Earthing and bonding

  • Earthing-system arrangement
  • Equipment bonding and continuity
  • Earth-electrode condition
  • Available earth-resistance test records
  • Neutral-to-earth connections
  • Lightning-protection interfaces

Cables and wiring

  • Cable routing, support, joints, and termination
  • Mechanical or environmental damage
  • Insulation condition
  • Cable sizing and loading concerns
  • Temporary wiring and extension arrangements
  • Protection against heat, moisture, chemicals, and impact

Electrical protection

  • Overcurrent and short-circuit protection
  • Residual-current protection where applicable
  • Protection relay settings and coordination records
  • Isolation and emergency-disconnection provisions
  • Arc-flash exposure controls
  • Suitability of protective-device maintenance and testing

Safe work practices

  • Lockout/tagout and isolation procedures
  • Permit-to-work practices
  • Verification of absence of voltage
  • Energized-work controls
  • PPE selection and condition
  • Authorized-person controls
  • Electrical emergency response and rescue arrangements

Documents and maintenance records

  • Single-line diagrams
  • Equipment schedules
  • Preventive-maintenance records
  • Inspection and test reports
  • Incident and near-miss records
  • Training and competency records
  • Statutory approvals or certificates applicable to the facility

What is the process of an electrical safety audit with Aura Safety?

1. Scope definition

We begin by understanding the facility, electrical system, operating conditions, critical equipment, previous incidents, and the client’s compliance or risk objectives.

2. Document review

Available drawings, procedures, maintenance records, test reports, equipment information, and earlier audit findings are reviewed before or during the site assessment.

3. Site inspection

Our engineers inspect the agreed electrical installations and observe relevant work practices. Interviews with engineering, EHS, operations, and maintenance personnel help establish how systems are managed in practice.

4. Testing and specialist assessment

Where included in the scope, the assessment may use thermography, earthing measurements, insulation-related test data, protection system review, load information, or supporting power system studies.

5. Risk evaluation

Findings are categorized by their potential consequences and required urgency. Immediate threats are separated from medium- and longer-term improvement opportunities.

6. Reporting and close-out

Aura presents the findings, explains their significance, and provides recommended corrective actions. A close-out discussion helps stakeholders understand priorities, responsibilities, and appropriate next steps.

What You Receive from Aura Safety

The exact deliverables are agreed upon before the engagement and may include

  • Executive summary for management
  • Description of the assessed facility and systems
  • Photographic evidence of observations
  • Applicable reference or requirement for each finding
  • Risk or priority classification
  • Recommended corrective and preventive actions
  • Suggested completion priority
  • Electrical safety checklist or observation register
  • Discussion of urgent conditions
  • Final presentation to relevant stakeholders

Where requested, Aura can support corrective-action planning or conduct a follow-up verification review.

What are the common electrical hazards in the industry?

Industrial facilities present risks beyond ordinary building wiring. Common findings include:

  • Exposed or inadequately guarded live parts
  • Loose or overheated cable connections
  • Overloaded circuits and undersized conductors
  • Damaged insulation and improperly terminated cables
  • Inadequate earthing or bonding
  • Obsolete or poorly maintained switchgear
  • Incorrect protection settings
  • Missing or inaccurate panel labels
  • Outdated single-line diagrams
  • Temporary wiring used as a permanent arrangement
  • Poor electrical-room access or housekeeping
  • Inadequate lockout/tagout controls
  • Incorrect PPE for the electrical exposure
  • Water, dust, chemicals, or heat affecting equipment
  • Lack of arc-flash assessment for higher-risk work

Early identification allows the organization to address these issues before they contribute to injury, fire, equipment failure, or unplanned shutdown.

Read More: Industrial Electrical Hazards

What are the electrical safety rules for the workplace

The following are essential electrical safety basics for industrial and commercial facilities:

  1. Only trained and authorized people should perform electrical work.
  2. De-energize equipment before work whenever reasonably practicable.
  3. Isolate every energy source and apply an approved lockout/tagout procedure.
  4. Verify absence of voltage using an appropriate test instrument.
  5. Maintain safe approach distances from exposed energized parts.
  6. Use tools, test equipment, and PPE suitable for the hazard and voltage.
  7. Keep panels, isolators, and emergency controls accessible.
  8. Never operate damaged cables, plugs, enclosures, or protective devices.
  9. Keep electrical equipment protected from water, dust, heat, and mechanical damage.
  10. Report abnormal heat, smell, sound, tripping, or visible damage immediately.
  11. Keep drawings, labels, maintenance records, and operating procedures current.
  12. Investigate electrical incidents and near misses and close corrective actions.

These principles do not replace a site-specific risk assessment, approved operating procedure, or applicable statutory requirement.

Standards and Regulatory Framework

An electrical safety assessment should identify the requirements applicable to the facility, industry, equipment, voltage level, and jurisdiction.

For facilities in India, the reference framework may include:

  • Electricity Act, 2003
  • Central Electricity Authority regulations applicable to electrical safety and supply
  • Relevant Bureau of Indian Standards codes
  • National Building Code provisions where applicable
  • State electrical inspectorate requirements
  • Applicable industry-specific requirements
  • Relevant IEC, IEEE, or NFPA guidance when required by the project or client

The current national CEA reference is the Central Electricity Authority (Measures Relating to Safety and Electric Supply) Regulations, 2023, not merely the superseded 2010 edition. Official CEA regulations

The final scope should specify exactly which regulations and standards will be used. Avoid saying that every standard applies to every facility.

Industries We Serve

Aura’s electrical safety services can be configured for:

  • Manufacturing and engineering plants
  • Warehouses and logistics facilities
  • Oil, gas, chemical, and process facilities
  • Pharmaceutical and healthcare facilities
  • Data centres and critical infrastructure
  • Offices and commercial buildings
  • Hotels and institutional facilities
  • Utilities and energy installations
  • Construction and project sites

Why Choose Aura Safety & Risk Consultant?

  • Integrated electrical safety and engineering capabilities
  • Risk-based findings rather than a simple compliance checklist
  • Practical recommendations suited to operating facilities
  • Access to specialist studies such as arc flash, short circuit, relay coordination, thermography, and electrical HAZOP
  • Clear documentation for management and engineering teams

Read More: Fines vs Electrical Safety Audits

Quick Industrial Electrical Safety Checklist

Use this preliminary checklist to identify conditions that may require attention:

  • Are panels closed, labeled, unobstructed, and free from visible damage?
  • Are cables properly supported, protected, and terminated?
  • Are earthing and bonding records current?
  • Are breakers and protective devices appropriate for their circuits?
  • Are single-line diagrams and panel schedules up to date?
  • Are temporary electrical connections controlled?
  • Is lockout/tagout consistently followed?
  • Are electrical rooms dry, clean, secure, and access-controlled?
  • Are warning signs and equipment labels legible?
  • Are thermography and preventive-maintenance findings being closed?
  • Are employees trained for their assigned electrical responsibilities?
  • Are previous audit and incident actions complete?

This is a preliminary screening tool, not a substitute for a competent electrical safety assessment.

Check How to Spot & Detect Electrical Hot Spots & Faults

Strengthen Electrical Safety at Your Facility

A well-designed electrical safety program protects personnel, assets, and operational continuity. Aura can help identify your facility’s most important risks and convert them into prioritized, practical actions.

 



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Free Safety Resource

Industrial Electrical Safety Checklist

Use this practical checklist to review electrical panels, cables, earthing, protection systems, documentation and workplace safety controls at your facility.

  • Key industrial inspection points
  • Simple status and observation fields
  • Useful for EHS and maintenance teams
What we offer

Our Services

Identifies arc flash hazards and defines safe working limits

Evaluates electrical risks to prevent failures and accidents

Analyzes power quality issues caused by electrical harmonics

Classifies hazardous zones for safe electrical equipment use

Assesses lightning threats and protection system needs

Optimizes relay settings for selective fault protection

Calculates fault currents to ensure system safety

Detects overheating in electrical equipment using infrared

How it works

Industry Consultation

Project Scoping & Industry Brief

Service Selection

Site Visit & Inspection

Audit & Analysis

Report Submission & Discussion

Safety Consultant Company in India
AURA is a 100% Indian company, founded with a dream to create an aura of safety by delivering practical and cost-effective engineering solutions.

Frequently Ask Question

Overloaded circuits, faulty wiring, and improper equipment use are leading causes of electrical incidents.

Key standards include IEC regulations, NFPA 70E for workplace electrical safety, and local building codes.

Maintaining equipment, reducing fault current, wearing arc-rated PPE, and updating protection systems help prevent arc flash events.

Grounding safely directs fault currents away, preventing shock, fire, and equipment damage.

Lockout-Tagout ensures equipment is de-energized and secured during maintenance to prevent accidental startup.

Inspection frequency varies by environment but is typically recommended annually or per regulatory requirements.

Most businesses should get a full check every year. If you have heavy machinery, you might need certain parts checked every six months.

A fuse is a small wire that melts and breaks when there is too much power. You have to throw it away once it blows. A breaker is a switch that flips. You can just flip it back "on" once the problem is fixed. Breakers are much safer and more common today.

Electrical safety services may include audits, physical inspections, document review, thermography, earthing assessment, arc-flash studies, protection studies, electrical HAZOP, training, and corrective-action support. The exact scope depends on the facility and its risks.

There is no single interval appropriate for every facility. Frequency depends on applicable regulations, industry requirements, voltage and equipment type, operating conditions, previous findings, modifications, incidents, and insurer requirements. High-risk or rapidly changing installations may require more frequent assessment.

Maintenance is intended to keep equipment in serviceable condition. An audit independently examines the wider system of hazards, compliance, work practices, documentation, maintenance effectiveness, and risk controls. The two activities complement each other.

No. Thermography detects abnormal heat patterns in operating electrical equipment. It can be an important audit input, but it does not replace assessment of protection, earthing, documentation, work practices, equipment condition, and other hazards.

Useful inputs include current single-line diagrams, equipment lists, earlier inspection reports, maintenance and testing records, incident history, operating procedures, protection settings, and details of recent system modifications.

Much of the document review and visual inspection may be completed during normal operation, but safe access, isolation, or a planned shutdown may be necessary for certain equipment or tests. This should be agreed during scope planning.

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