Process safety services help you find and fix hidden dangers in your factory before they cause a big problem.
The prime objective of process safety management services is on the prevention of explosions, fires, and accidental release of chemicals in facilities where hazardous materials are handled and processed. Aura Safety & Risk Consultants is delivering its Process Safety Management Services for dealing with the hazardous situations which can be very destructive in nature & impacts the plant & nearby population leading to fatalities.
Process safety services are special tools and expert help for big factories. These services focus on keeping dangerous things like chemicals, heat, and pressure inside the pipes and tanks where they belong. When these things get out, they can cause fires or big spills.
If you run a plant that uses chemicals or high pressure, you have a lot to protect. A single mistake can lead to a big accident. Expert safety services help you:
It is important to know the difference. Personal safety is about things like wearing gloves or not tripping. Process safety is about the whole system. It makes sure the “engine” of your factory does not fail. You need both to have a truly safe workplace.
The government has rules for safety. These are often called Process Safety Management or PSM. There are 14 main parts to these rules. Safety services help you manage all of them.
A PHA is like a giant safety check-up. A team of experts sits down and looks at every part of your process. They ask, “What if this valve fails?” or “What if this tank gets too full?” They find the dangers and help you fix them. You should do this every five years to stay safe.
To stay safe, you need to know exactly what is in your plant. PSI is a collection of data about your chemicals and machines. It includes things like:
Factories change all the time. You might get a new pump or use a new chemical. Management of Change is a plan to check these changes. It makes sure a small change today does not cause a big fire tomorrow.
Sometimes, you need deeper math and science to stay safe. These are called advanced services.
A QRA uses numbers and math to see how risky your plant is. It looks at how likely an accident is and how much damage it would do. This helps you spend your money on the most important safety fixes first.
Think of LOPA like layers of an onion. Each layer is a safety tool, like an alarm or a thick wall. LOPA checks to see if you have enough layers to stop an accident. If one layer fails, the next one should catch the problem.
Your machines must be strong and work right every time. If a pipe gets rusty and breaks, it is too late.
Mechanical Integrity is about taking care of your gear. Experts come to your plant to test your tanks and pipes. They use special tools to look for rust or cracks that you cannot see with your eyes.
This service looks at the “life” of your machines. It helps you decide when to fix a part and when to buy a new one. Keeping your assets in good shape means fewer surprises and a smoother business.
Machines are important, but people are the most important part of safety. Even the best machine can be dangerous if the person using it does not know what to do.
Safety services help train your team. They teach workers how to run machines the right way. They also make sure workers know what to do if an alarm goes off. A well-trained worker is the best defense against an accident.
You hope a big accident never happens. But you must be ready if it does. Safety experts help you write an emergency plan. This plan tells everyone where to go and who to call. You should practice this plan often so everyone knows their job.
The government (like OSHA or the EPA) has very strict rules. If you do not follow them, you can be in big trouble.
An audit is a formal check of your safety program. An expert looks at your files and walks through your plant. They make sure you are following all the laws. This helps you find gaps in your safety before the government does.
It is always good to have a fresh set of eyes. A third-party review is when an outside company checks your safety. They can see things that you might miss because you see your plant every day.
When you look for help with process safety, you want a partner you can trust. Here are things to look for:
Process safety is not just a list of rules. It is a way of thinking. When you use process safety services, you are telling your workers and your customers that you care about safety. A safe plant is a strong plant. By finding risks and fixing them early, you protect your people, your equipment, and your profits for many years to come.
+91 99994 02106
Ensures robust Process Safety Management systems to prevent major industrial incidents.
Uses data-driven analysis to measure and minimize potential risks in your facility.
Independent evaluation of safety systems to ensure compliance and operational integrity.
Assesses Health, Safety & Environment controls at every project stage for safer execution.
Visual risk assessment method that maps hazards, causes, consequences, and controls.
Supports compliance with Control of Major Accident Hazards regulations for high-risk sites.
Identifies combustible dust hazards and mitigates explosion risks in work environments.
Analyzes escape routes and rescue strategies to ensure safe evacuation during emergencies.
Evaluates whether critical systems can withstand emergency conditions and remain functional.
Maps fire and gas detector coverage to optimize safety system placement and performance.
Comprehensive site audit to identify safety gaps and enhance operational performance.
Assesses potential fire and explosion scenarios to strengthen prevention and response plans.
Systematically evaluates failures and their impacts to improve reliability and safety.
Identifies workplace hazards and evaluates risks to establish effective control measures.
Process Safety Services focus on preventing fires, explosions, and hazardous chemical releases in facilities that handle or process dangerous materials. They ensure safe plant operations and protection of people, equipment, and the surrounding community.
PSM is crucial because it reduces the likelihood of catastrophic incidents, ensures regulatory compliance, protects employees, minimizes financial losses, and safeguards neighboring communities and the environment.
Aura Safety provides a complete suite of PSM services including:
Process safety consulting
Audits & gap assessments
Hazard analysis & consequence modelling
Implementation support
Emergency simulations
PHA/HAZOP studies
Training & competency development
Industries handling hazardous chemicals or large inventories of flammable, toxic, or reactive substances must comply with PSM. These include:
Oil & Gas
Chemicals & Petrochemicals
Fertilizers
Pharmaceuticals
Power plants
Manufacturing units
Storage & logistics facilities
We combine accredited Safety & Risk Professionals, advanced modelling tools, and globally recognized methodologies (HAZOP, QRA, LOPA, etc.) to evaluate risks and develop strong control measures for safe operations.
A Process Safety Audit is typically recommended once every 1–3 years, depending on the facility’s risk levels, industry type, and regulatory requirements.
You can contact Aura Safety & Risk Consultants for an assessment. Our experts will help you identify gaps, define your PSM roadmap, and implement the right safety solutions tailored to your operations.
A PHA is a structured method used to identify what could go wrong in a process, how severe it could be, and what controls are needed to prevent accidents.
They automatically detect unsafe conditions and take action—like shutting down equipment—to prevent accidents, especially in high-risk operations.
MOC ensures that any modification to equipment, chemicals, procedures, or staffing is reviewed for safety impacts before implementation.
By tracking KPIs such as equipment test results, training completion, incident frequency, maintenance backlogs, and closure of PHA recommendations.
Emergency planning ensures quick and organized action during fires, leaks, or explosions, reducing harm to people and property.
Even the best systems fail if people don’t follow procedures. A strong safety culture encourages reporting, communication, teamwork, and responsible behavior.
The goal is to find possible dangers in a factory process. Experts look for things that could go wrong and suggest ways to stop accidents before they happen.
Most big safety checks, like the PHA, must be done every five years. However, you should update your plans whenever you change a machine or a chemical.
No. Any business that uses high pressure, extreme heat, or hazardous materials needs process safety. This includes oil refineries, food plants, and pharmaceutical companies.
